Code Alarm F65 Manual de Serviço

1FASSI CRANEF 65A.22use and maintenanceFROM SERIAL NUMBER *5001* INDEX1 INTRODUCTION2 CLASSIFICATION OF THE CRANE MODEL2.1 Generality2.2 Hydraulic

3.3CAPACITY PLATES F 65A.22

4HYDRAULIC SCHEMATICS GR2_654 HYDRAULIC SCHEMATICS (if fitted)Hydraulic schematic for crane - HCD3M distributor - ground controls - “electronic” lift

4HYDRAULIC SCHEMATICS GR2_65 Hydraulic schematic for crane - Danfoss S800 distributor - “electronic” lifting moment limiting device - CECODE DESCRIPT

HYDRAULIC SCHEMATICS GR2_65Hydraulic schematic for crane - HCD3M distributor - ground controls - lifting moment limiting device "intelligent type

4.1HYDRAULIC SCHEMATICS GR2_654.1 HYDRAULIC SCHEMATICS (version with load limiting device)Hydraulic schematic for crane - HCD3M distributor - ground

4.1HYDRAULIC SCHEMATICS GR2_65Hydraulic schematic for crane - Danfoss S800 distributor - load limiting device - ExtraCECODE DESCRIPTIONDV003 DEVIATORF

5ELECTRIC SCHEMATICSGR2_45»65_3_4_SE5 ELECTRIC SCHEMATICSElectric schematic for craneN° DESCRIPTIONALIM ELECTRICAL FEED CABLE MAIN CONTROL PANELEV1

6SAFETY NORMSGR2_3_4_56 SAFETY NORMSStrictly conform to the norms reported by the plates DE2499B (fig. 1) or DE4236 (fig. 1a) placed next to the c

13.4 Functions of control levers for stabilization13.5 Controls to stabilize the vehicle14 CONTROLS TO OPERATE THE CRANE14.1 Generality 14.2 Manoe

7SAFETY NORMSGRU FASSI 7 WARNING AND INSTRUCTIONS7.1 GeneralityThe use of the crane is reserved to authorized personnel, instructed in advance, who h

(!) ATTENTION (!)Avoid swinging the load above working and transit areas; any hidden dan-ger situation must be audibly alarmed.Avoid all those situati

7.3WARNING AND INSTRUCTIONSGRU FASSI (!) ATTENTION (!)Respect the safety distances from electric lines; the minimum distance is, according to CEN norm

Do not rotate the crane before the load is lifted.Do not operate with sudden movemen-ts, activate the controls with slow and progressive movements; ro

7.5WARNING AND INSTRUCTIONSGRU FASSI 7.5 Residual risksNOTE: This reasoned list does not carry the complete list of the residual risks, which are

Wrong manoeuvring: the crane can fall break or overturn if the operator performs a wrong manoeuvre due to the lack of familiarity with the opera-tion

8 IDENTIFICATION OF THE CRANE MODEL8.1 GeneralityThe exact crane model, serial number and description of implements will enable FASSI Service Depar

1315121253107411891617149CRANE NOMENCLATURE GR2_60»659 CRANE NOMENCLATURE9.1 Version with ground controls for crane and outriggers. (fig. 4) Version

1INDEXGRU FASSI FASSI CRANEuse and maintenanceORIGINAL INSTRUCTIONS THANK YOU FOR SELECTING ONE OF FASSI CRANES.This crane is the result of FASSI phil

10NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICESGR2_60»6510 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES10.1 Version with ground controls for

11 SUPPLEMENTARY BEAMS11.1 GeneralitySupplementary beams are used in conjunction with the crane outriggers to ensure the vehicle stability during load

13SUPPLEMENTARYBEAMSGRU FASSI 13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE13.1 GeneralityThe outriggers rams prevent damaging stresses both to

13.2 Manual extension and re-entry of the outrigger supports(!) ATTENTION (!)To manoeuvre the supports hands must only grab the handles placed on the

(!) ATTENTION (!)The engaging of the outriggers lock B and B1 ensures the complete exten-sion of the outrigger support (essential for the stability of

13.4SUPPLEMENTARY BEAMSGR2_60»6513.4 Controls to stabilize the vehicle(!) ATTENTION (!)When controlling from the opposite side of the vehicle (it is n

14CONTROLS TO OPERATE THE CRANEGR2_3_414 CONTROLS TO OPERATE THE CRANE14.1 Generality(!) WARNING (!)Before operating the crane it is compulsory to se

14.1CONTROLS TO OPERATE THE CRANEGR2_60»65_3_4VERSION WITH VERTICAL CONTROLS(!) ATTENTION (!)The sequence of the plates placed on the crane controls m

14.2 Manoeuvres to unfold the crane into a working conditionThe plate DE4452A indicates the sequence of the manoeuvres to be carried out to unfold and

14.5 Manoeuvres to fold the crane "C" into the rest condition (only for the crane version “C”)(!) IT IS FORBIDDEN TO OPERATE FROM (!)THE D

14.6 Indicator of inner boom horizontal position (on request)The column is fitted with a device that informs the driver through a sound/light signa

The instruction plate DE5643 reported on the selector, identifies the interven-tion sectors of the device (fig. 16).The operator's presence in th

15CONTROLS TO OPERATE THE CRANEGR2_45»65_3_4_AS_XS15 MANOEUVRES OF THE CRANE LOADS (version with load limiting device)15.1 Generality(!) Before man

16 MANOEUVRES OF THE CRANE LOADS (version with lifting moment limiting device)16.1 Generality(!) Before manoeuvering the load, verify that the work

2 CLASSIFICATION OF THE CRANE MODEL2.1 GeneralityThe design of this crane has been carried out in respect of DIN 15018 norms, fatigue test classifica

16.2CONTROLS TO OPERATE THE CRANEGR2_45»65_3_4_SE16.2 "Electronic" lifting moment limiting deviceThis device utilises an electro-hydraulic s

If during operation the red led B comes on, the activation value of the lifting moment limiting device has been reached.Any hidden danger situation fo

16.4CONTROLS TOOPERATE THE CRANEGRU FASSI16.4 Load handlingManoeuvres of the craneFig. 20a-b e 20c-d illustrate the configurations of the crane (and

- Descent of the hydraulic jib- Re-entry of the extension booms section of the jib- Winch rope descentCrane with activated limiting device (overload

(!) ATTENTION (!)Activation of the exclusion device of the lifting moment limiting device.When the operator uses this device, it means that he wishes

If a reduction of capacity is necessary because of insufficient stability of the complete unit, new capacity plates must be fixed giving the derated c

ALARM CODES: 01 - electronic card alarm 02 - inner ram transducer alarm 04 - outer ram transducer alarm 06 - jib articulating ram trans

What to do in case of alarmCODE REMEDY 01 Take off the tension to the system and take on again the tension. If the problem remains, take off the

16.7.2CONTROLS TO OPERATE THE CRANEGR2_45»65_3_416.7.2 Temporary OVERIDE-REACTIVATION for the crane functions with standard distributor- In case of a

2.2CLASSIFICATION OF THE CRANE MODEL F 65A.22

(!) ATTENTION (!)Activation of the emergency lever.This activation prevents the operation of the lifting moment limiting device, consequently, the ope

16.9 Lifting moment limiting device hydraulic "HO"This device utilises a hydraulic system that prevents any operation tending to cause an

16.9.2 Load handling with limiting device "HO"(!) ATTENTION (!)During load handling with the crane and with the crane and hydraulic jib, i

16.9.4 Rotation torque and mechanical stroke end of the winch (Limiting device "HO")Crane in overload condition caused by the interventio

(!) ATTENTION (!)Activation of the emergency lever or of the reactivation button of the electrovalve.This activation prevents the operation of the lif

17USE OF IMPLEMENTSGRU FASSI 17 USE OF IMPLEMENTS17.1 GeneralityThe crane, in load condition H1B3, can be provided with implements such as: - Manual

17.2 Hydraulic connections for implements - supple- mentary hoses. (!) WARNING (!)To ensure that the control corresponds to the implement movement, h

18 MANUAL EXTENSIONS18.1 GeneralityThese are ad di tio nal extensions, which are placed in the hydraulic extensions of the crane and of the hydraulic

PANELS OF THE RADIO-REMOTE CONTROLFigure A (left side) Figure B (right side)HOW TO PREDISPOSE THE USE OF MECHANICAL EXTENSIONS ON CRANE OR

3. Message “M1 - M2 - M3” (fig. 3)After having pressed the above mentioned keys, the message illustrated in Fig. 3 will be displayed.At this point, t

3 CAPACITY PLATES 3.1 GeneralityThe represented plates refer to the nominal design capacities.(!) WARNING (!)If the capacities are downgraded or par

6. Message “FC P3” (fig. 6)[paragraph to read only in case of manual extensions installed on Jib and not on Crane]Note: do not hang any load on the h

10. Message “LOAD OK” (fig. 10)This message confirms that the load does not exceed the lifting limits of the crane and of the manual extension select

b. “NO LOAD” (fig. 13)In this case the load exceeds the max lifting value of the selected manual extension (it could still be on the ground). Unhook

18.2USE OF IMPLEMENTSGR2_45»65_3_4_5_SEElectric schematic - crane with manual extensions

18.2USE OF IMPLEMENTSGR2_45»65_3_4_5_SEElectric schematic - crane with jib and manual extensions on jib

19USE OF IMPLEMENTSGR2_60»65_3_4_AS19 CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANEThe plates placed over each lever define their functi

21USE OF IMPLEMENTSGRU FASSI 21 WINCH (when fitted)20.1 GeneralityThe winch is made of a drum that can rotate by means of a hydraulic motor, on a str

21.2.1 Winches equipped with a mechanical stroke end device(!) ATTENTION (!)The end stroke condition takes place when the block takes contact with t

21.3USE OF IMPLEMENTSGRU FASSI 21.3 Generality (version with load limiting device)The winch is made of a drum that can rotate by means of a hydraulic

3.2CAPACITY PLATES F 65A.22

21.4.1 Winches equipped with a mechanical stroke end device(!) ATTENTION (!)The end stroke condition makes place when the block takes contact with t

22MAINTENANCEINSTRUCTIONSGRU FASSI 22 MAINTENANCE INSTRUCTIONS22.1 Generality To assure a long life to the crane, it is necessary to meticulously fol

22.2 Timer (fig. 29a) (if fitted)The control panel of the “electronic” lifting moment limiting device, placed next to the distributor of the crane, fe

22.3MAINTENANCEINSTRUCTIONSGRU FASSI 22.3 After every 8 working hours or at the end of every working day- Check that all safety devices are efficien

22.5 After every 100 working hours or more frequently in case of more intensive utilisationWITH RACKPeriodically grease the points indicated on the c

22.6MAINTENANCEINSTRUCTIONSGRU FASSI WITH SLEW RING - of the slew gear screws (bolts M20 Class 12.9: Thightening torque = 620 Nm)WITH RACK - of the

22.7 After every 1000 working hours or after every working yearPerform: Washing, Function Testing, Testing according to the capacity platesCheck:

Oil-pressure system Checking of the pressure, oil-leaks, Hoses, hose protection devices inspection of hoses Implements for lifting Safety check,

23TABLE OF HYDRAULICOIL AND LUBRICANTSCHA RAC TE RI STI CSGRU FASSI 23 TABLE OF HYDRAULIC OIL AND LUBRICANTS CHA RAC TE RI STI CSHYDRAULIC OIL WITH H

24POSSIBLE FAULTSGRU FASSI 24 POSSIBLE FAULTS24.1 GeneralityMany years experience of our product has allowed us to identify and classify the most comm

3.3CAPACITY PLATES F 65A.223.3 Capacity plates with load limiting device

24.3 Operations to be carried out only by an authorized service center FAULTS CAUSE REMEDIES The crane does not lift Non efficiency Replace the

25INSTRUCTION AND WARNING PLATESGR2_60»6525 INSTRUCTION AND WARNING PLATESDE 4236Instruction plate and safety normsDE 6723 Warning plate to stabil

25INSTRUCTION AND WARNING PLATESGR2_60»65DE 2100 Danger plate for crushing of lower limbsInstruction plates to stabilize the vehicle DE 3706DE 3705PO1

25INSTRUCTION AND WARNING PLATESGR2_60»65DE 1682 Greasing points at pressureDE 1681 Greasing points with brushDE 1686Do not walk or stop under a suspe

25INSTRUCTION AND WARNING PLATESGR2_60»65 TIRANTI: NON SALDARE! FIXING ROD: DO NOT WELD! TIRANTS: NE PAS SOUDER! ZUGSCHRAUBEN: NICHT SCHWEIS